Method for production of insulin containing oil-based preparation for oral

ABSTRACT

The invention relates to the method for preparation of orally administrated insulin oil formulation comprising: dissolving an amount of insulin in an acidic aqueous buffer (A); adding A to liquid surfactant, the HLB value of which is between 10 and 20, with agitation to form a homogeneous solution (B); adding B to an oil, the HLB value of which is between 0 and 10, with agitation to form oil formulation. This invention has a simple process with low cost. After orally administrated, the formulation prepared with the process of the invention can resist the gastrointestinal degradation by digestive enzymes, and is easily absorbed for hypoglycemic effect.

FIELD OF THE INVENTION

[0001] The present invention relates to the preparation of biochemical drug, in particularly relates to the new process for preparation of orally administrated peptide or protein drug.

BACKGROUND OF THE INVENTION

[0002] Many biochemical drugs, such as insulin, growth hormone, calcitonin, thrombolytic enzyme can only be administrated by injection. The patients have to suffer the pain and discommodiousness for daily injection, even 3-4 injections per day of the drug like insulin, so it is anticipant to develop oral route of these drugs. Great benefit of economic and societal would be arisen for the breakthrough in this study. As estimated by “New Scientists” of America, the economic benefit brought with the success of this study could be up to six billion dollars per year. However, due to the intestinal proteolytic degradation and the poor penetration into the blood stream, the bioavailabilities of these biochemical drugs after direct orally administrated are lower than 0.5 percent. To overcome the disadvantages, liposome is used in some studies to enwrap insulin for the resistant of intestinal proteolytic degradation, but it's absorptivity is too low to achieve approving pharmacal effect. The insulin nanoparticles made of α-polyalkylcyanoacrylate are also be studied, but the experiment indicated that most of insulin are on the surface of nanoparticles instead of in the inside of hydrophobic capsule as anticipant. Therefore, although this nanoparticles can resist the intestinal proteolytic degradation in a certain extent, due to individual differences, it can not be used as a viable drug formulation. It is also studied to dissolve insulin in a hydrophobic solution or an oil phase for oral administration, but the process is too complex. In a English patent (patent number: WO 95/13795, WO 97/34581) related to insulin oil formulation, it is needed to remove the hydrophilic solvent by circumrotate evaporation, spray evaporation even lyphilisation more than two days with the temperature under −40° C. and the air pressure under 0.1 millibar. Such technics requirements restrict the industrial scale of said process and increase the cost.

SUMMARY OF THE INVENTION

[0003] The object of the present invention is to overcome deficiency of existing technics, in particularly provides a method for preparation of orally administrated insulin oil formulation, which is simple and manageable in technics as well as low cost. After orally administrated, the formulation prepared with the process of the invention can resist the gastrointestinal degradation by digestive enzymes, and is easily absorbed, thus obtaining favorable hypoglycemic effect.

[0004] The invention provides a method for preparation of orally administrated insulin oil formulation which comprising:

[0005] 1) dissolving an amount of insulin in an aqueous buffer, resulting a solution (A), of which the pH value is between 3 and 5, and in which the concentration of insulin is 0.1-0.5 mg/mL;

[0006] 2) adding acidic solution A to a liquid nonionic surfactant or an amphiphilic ester or the mixture thereof with 10≦HLB (Hydrophile-Lipophile Balance)<20, wherein the volume ratio of solution A to that of the surfactant or the amphiphilic ester or their mixture is from 1:5 to 1:50, mixing this two solution at 5-30° C. with agitation to form a homogeneous solution (B);

[0007] 3) adding solution B to an oil or an hydrophobic emulsifier or the mixture thereof with 0<HLB<10, wherein the volume ratio of solution B to that of the oil or the hydrophobic emulsifier or their mixture is from 1:1 to 1:10, mixing this two solution at 5-30° C. with agitation to form an oil formulation (C), which is stored at 4-10° C.;

[0008] 4) adding an amount of antioxidant to the formulation C to improve its stability, wherein the antioxidant is added to the solution mentioned in step 3) when it is hydrophobic, or in the solution mentioned in step 2) when hydrophilic. The surfactant or amphiphilic ester or their mixture mentioned in step 2) may be one or more selected from the group consisting of decadal glycerol monooleate (HLB=12.9), hexad glycerol monolaurate (HLB=13.5), decadal glycerol monooctanoate (HLB=16), polyethylene glycol-8-glycol octanoate/decanoate (HLB=14), polyglycerol-6-dioleate (HLB=10), Tween 80 (HLB=15.4), phosphaolipids, glycoester and bile acid and its salt as biological sufactant.

[0009] The agitation speed in step 2) may be 200-2000 r/min, and the agitation time may be

[0010] 0.5-5 hours.

[0011] The oil or hydrophobic emulsifier or their mixture mentioned in step 3) may be one or more selected from the group consisting of triglycerol octanoate/decanoate (HLB=1), glycerol octanoate/decanoate (HLB=3), glycerol oleate (HLB=3), glycerol linoleate (HLB=3), polyglycerol-3-oleate (HLB=6), polyethylene glycol-6-glycerol monooleate (HLB=4), polyethylene glycol-6-glycerol linoleate (HLB=4), Span 80 (HLB=4.3), polyethylene glycol-4-glycerol octanoate/decanoate (HLB=5).

[0012] The agitation temperature in step 3) may be 5-30° C., the agitation speed may be 200-2000 r/min, and the agitation time may be 0.5-5 hours.

[0013] The amount of the antioxidant added may be 0.01-0.1% (volume ratio) relative to that of the final solution. The examples of the antioxidant are Vitamin E, Vitamin C, cysteine, gallate, tertiary butyl-hydroqunone.

[0014] The obtained oil formulation can be direct orally administrated, or enveloped into capsule (soft capsule or capsule with liquid inclusion), and can also be mixed with some kind of pharmaceutically acceptable solid excipients such as amylum, dextrine, ethylane cellulose, monostearate, in order to form troche or capsule with solid particle inclusion.

[0015] The present invention can also be used in preparation of other peptide or protein oil formulation.

[0016] The method of the invention is simple and manageable and low cost. The dispersants and oils used in the invention are low toxicity and safety for oral administration. Insulin is even dissolved in oil phase to form a transparent insulin oil formulation. It was indicated by experiment in vitro that the formulation prepared with the process of the invention could be emulsified in the solution the pH value of which could be from 2 to 11, and the insulin are still in the oil phase instead of into the aqueous phase. After orally administrated, thus, the formulation prepared with the process of the invention can resist the gastrointestinal degradation by digestive enzymes, and is easily absorbed, thus obtaining favorable hypoglycemic effect.

BRIEF DESCRIPTION OF THE DRAWING

[0017]FIG. 1 is the curve of hypoglycemic effect in diabetic rats after orally administrated the insulin oil formulation prepared by the process of the invention.

EXAMPLES Example 1

[0018] 1. 0.5 g of insulin was dissolved in 5 ml of buffer with the pH value of 4, resulting a solution (A). 2. 2 ml of Tween 80 and 23 ml of decadal glycerol monooctanoate were mixed totally, then solution A was add under agitation with the agitation speed of 800 r/min, the agitation period of 2 hours and the temperature of 20° C., obtaining a solution (B).

[0019] 3. Solution B was added to 70 mL of glycerol oleate under agitation to form a solution (C) of 100 ml total volume with the agitation speed of 800 r/min, the period of 3 hours and the temperature of 20° C.

[0020] 4. 60 μl of propyl gallate was dissolved in solution C, then stored in the icebox for use.

Example 2

[0021] 1. 1 g of insulin and 50 mg of Vitamin C were added to 5 ml of buffer with the pH value of 4 for dissolving, and obtaining solution A.

[0022] 2. Solution A was added to 40 ml of polyethylene-8-glycol octanoate/decanoate under agitation to form a solution (B) of 45 ml total volume with the agitation speed of 1500 r/min, the agitation period of 2 hours and the temperature of 2° C.

[0023] 3. 27.5 ml of polyglycerol-3-oleate and 27.5 ml of polyethylene glycol-6-glycerol monooleat were mixed, then solution B was added under agitation with the agitation of speed of 1500 r/min, the agitation period of 2 hours and the temperature of 2° C. to form a solution (C), which was stored in the icebox for use.

Example 3

[0024] 1. 0.8 g of insulin was dissolved in 4 ml of buffer with the pH value of 4, resulting a solution (A).

[0025] 2. Solution A was added to 20 mL of polyethylene glycol-8-glycol octanoate/decanoate to form a solution (B) of 24 mL total volume under agitation with the agitation speed of 500 r/min, the agitation period of 2.5 and the temperature of 18° C.

[0026] 3. Solution B was added to 76 mL of polyglycerol-3-oleate to form a solution (C) of 100 mL total volume under agitation with the agitation speed of 500 r/min, the agitation period of 3 hours and the temperature of 18° C. 4. 80 μl of vitamin E was added to solution C, the resulting mixture was mixed totally, then stored in the icebox for use.

[0027] Animal experiments were done for the insulin oil formulation prepared by the process of the examples. Hypoglycemic effect in diabetic rats(n=10) after orally administrated the insulin oil formulation (25 lU/kg) was showed as FIG. 1. 

1. A method for preparation of orally administrated insulin oil formulation, comprising: 1) dissolving an amount of insulin in an aqueous buffer, resulting a solution (A), of which the pH value is between 3 and 5, and in which the concentration of insulin is 0.1-0.5 mg/mL; 2) adding acidic solution A to a liquid nonionic surfactant or an amphiphilic ester or the mixture thereof with 10≦HLB<20, wherein the volume ratio of solution A to that of the surfactant or the amphiphilic ester or their mixture is from 1:5 to 1:50, mixing this two solution at 5-30° C. with agitation to form a homogeneous solution (B); 3) adding solution B to an oil or an hydrophobic emulsifier or the mixture thereof with 0<HLB<10, wherein the volume ratio of solution B to that of the oil or the hydrophobic emulsifier or their mixture is from 1:1 to 1:10, mixing this two solution at 5-30° C. with agitation to form an oil formulation (C), which is stored at 4-1° C.; 4) adding an amount of antioxidant to formulation C to improve its stability, wherein the antioxidant is added to the solution mentioned in step 3) when it is hydrophobic, or in the solution mentioned in step 2) when hydrophilic.
 2. The method as claim 1, wherein the surfactant or amphiphilic ester or their mixture mentioned in step 2) may be one or more selected from the group consisting of decadal glycerol monooleate, hexad glycerol monolaurate, decadal glycerol monooctanoate, polyethylene glycol-8-glycol octanoate/decanoate, polyglycerol-6-dioleate, Tween 80, phosphaolipids, glycoester and bile acid or its salt as biological surfactant.
 3. The method as claim 1, wherein the agitation speed in step 2) may be 200-2000 r/min, and the agitation time may be 0.5-5 hours.
 4. The method as claim 1, wherein the oil or hydrophobic emulsifier or their mixture mentioned in step 3) may be one or more selected from the group consisting of triglycerol octanoate/decanoate, glycerol octanoate/decanoate, glycerol oleate, glycerol linoleate, polyglycerol-3-oleate, polyethylene glycol-6-glycerol monooleate, polyethylene glycol-6-glycerol linoleate, Span 80 and polyethylene glycol-4-glycerol octanoate/decanoate.
 5. The method as claim 1, wherein the agitation temperature in step 3) may be 5-30° C., the agitation speed may be 200-2000 r/min and the agitation time may be 0.5-5 hours.
 6. The method as claim 1, wherein the amount of the antioxidant added may be 0.01-0.1%, said antioxidant may include Vitamin E, Vitamin C, cysteine, gallate and tertiary butyl-hydroqunone. 